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Even with improvements in packaging, shipping practices, warehouse design, and software, reducing the cost of unsaleable products is the challenge constant for the grocery industry. As of June 2005 Occupational Health, the Food Marketing Institute estimates that the food industry holds almost $ 20 billion in damaged goods.

For Mead / Westvaco Coated Board in Stanford, Connecticut, the challenge is reflected in the development of material best protection packing frozen foods. Both Mead and Westvaco Genco in Pittsburgh, Pennsylvania, conducted a study to track products from frozen food point of manufacture to the supermarket shelf. To evaluate the resistance of the board, the study concluded that more compression strength cardboard would be better. The study also revealed that most packages damage occurs after the product reaches the store loading docks.

The HJ Heinz Company determined that the damage to the product, even when a product starts by the forklift. Companies seeking to reduce the damaged goods must evaluate each product makes a stop in the supply chain. And as companies such as Mead / Westvasco determine that a larger box will increase the protection, but must also ensure that the lift can still accommodate for the factory to the warehouse. Companies must also observe how the product is handling a customer, such as shops use different types of equipment to move product. Retailers also know that the box size has been expanded to improve protection could damage the product when placed in a rack.

The move to a pier installation between different search engines and the areas of host has reduced much of the internal damage to the products of Dunkin Donuts. The new, larger facility to reduce the flow of congested traffic, which also has reduced product damage. A selection dedicated and corridors that separate traffic putaway forklift traffic selection. The product is stored ground in pallet flow lanes, away from traffic of forklifts. In an effort to track goods obsolete and life available, the company also uses a warehouse management system with bar codes. The software verifies that the items have chosen the appropriate shelf life when received in the store.

Mitchell Grocery in Albertville, Ala., is a distribution center for wholesale grocery serves more than 250 independent supermarkets in the Southeast. It distributes more than 20,000 items, including fresh meat products, dairy products, ice cream, and deli-bakery products, to name a few.

Based on its volume, the cost of a Green Room in Mitchell can be significant. Each day, Mitchell Grocery ships 80 truckloads and delivers 500,000 cases per week. About half output product is perishable. Twenty-five percent to half per cent of sales goes back to the manufacturer.

The company was able to reduce costs through VoiceLogistics unsaleable installing Voxware's, a voice-enabled logistics operation. Technology has enabled the company to reduce its miss-picks four thousand to two thousand. The system confirms the location and theme, drastically reducing the inaccuracies.

When it comes to reducing the cost of damaged property, some of the challenges do not require high-tech systems and studies in depth. Of the 20 billion U.S. dollars are lost each year in the food industry alone, 30 percent cut was caused by carelessness box. Damage in the product box cutter, resulting in unsaleable products, and high costs associated with returns Product is also a matter of facing industries including fulfillment, catalog and pharmaceutical industries.

As many workers never report minor injuries caused by improper use knife, an estimate of injuries is not available. Programs knife, however, companies that have established the security in their shops and stores report huge annual savings. According to the same Occupational Health June 2005 article, the 300-chain retail stores can save $ 5-10 million per year with this type of program. Savings come in the form of reduced injury claims and fewer incidents of damage to stock.

The use of procedures security and the right tools are inherent in the program focused on reducing Green Room. While there is no substitute for well-trained workers, there is also no substitute for safety knives that have been developed with security features that can be used even by unskilled workers.

About the Author:

Safecutters Inc., provides an online store of utility knife box cutters for opening shipping boxes and shipping packages, as well as safety knives to open moving boxes and packages. For more information about Klever Kutter and other Safecutters products contact us!

Article Source: ArticlesBase.comUnsaleable: Reducing the Cost of Damaged Goods

ToolBox (3) – Supply Chain Management for Bakeries